AFRY Real digital twin used in the pharmaceutical industry

A leading pharmaceutical company recently faced the challenge of reducing the project timeline for expanding their manufacturing facilities from five years to just 1.5 years. To achieve this ambitious target, traditional project phases were bypassed, and all disciplines commenced simultaneously. The decision to purchase equipment prior to finalising detailed designs was made, with an understanding that a higher level of rework and associated costs would be accepted.

This strategic project was of immense importance, not just for the company but for setting new industry standards. Recognising the strategic importance of this project, we introduced AFRY Real Digital Twin as one of the solutions to these challenges. AFRY Real Digital Twin offers a practical way to streamline the project process by providing a comprehensive digital model of the facilities and systems. This enabled early design evaluations and the identification of potential errors, significantly reducing the risk of costly mistakes.

By integrating AFRY Real Digital Twin, the client achieved a smoother and more efficient transition from design to implementation. This approach not only reduced the overall project timeline but also enhanced project quality.

Transitioning to a more agile, test-driven approach is not without its challenges. Change management requires a high level of endurance and commitment from all parties involved. Nevertheless, the project achieved substantial improvements, including a noticeable reduction in overall development and commissioning time, enhanced sustainability through reduced travel, and early issue detection that significantly lowered the risk of failure. The use of accurate digital twin test beds also fostered better communication and cooperation across disciplines, ensuring a cohesive project environment.

AFRY Real Digital Twin effectively addressed the project’s needs, fostering innovation and efficiency within the pharmaceutical industry. By implementing this technology, the client successfully met their ambitious timeline, paving the way for future-ready advancements.