VISI Belt conveyer belt service

VISI Belt - Conveyor belt condition monitoring system

AFRY VISI Belt provides real time condition information of the conveyor belts and enables to plan right timed maintenance actions

Visi Belt conveyor
VISI Belt – for conveyor belt condition monitoring
Avoid catastrophic failures and production losses with the help of VISI Belt

VISI Belt Conveyor belt condition monitoring system technology, benefits and modules

VISI Belt conveyor belt system technology Arrow pointing right
  • Continuously monitor the condition of the conveyor belt  
  • Two monitoring modules: One on the material side and the other on the clean side of the belt.  
  • Provides real-time information and reports about the health of crucial conveyor belts
  • Provides information about the optimal maintenance window to maintain, fix or change each conveyor belt  
  • Detects belt wear and tear, misalignment, slowly progressing damages, edge rips, holes
  • Alarms when the probability of failure is increasing
  • Stops the conveyor belts in severe damages
  • Informs the operator of the stoppage reason
VISI Belt conveyer belt service
VISI Belt increases the conveyors' reliability and optimises conveyor belts lifetime
VISI Belt System benefits Arrow pointing right
  • Increase safety: Prevent unnecessary people exposure from dangerous areas near the conveyors
  • Increase production: Avoid unplanned downtime of conveyor belts
  • Speed up: Time for troubleshooting
  • Save costs: Reduce maintenance costs, energy consumption
  • Avoid: Informs about potential failures to ruptures, rips, holes, excessive belt wear, fire and other damage to the conveyor
  • Reduce: Falling material from belt, sound emission  
  • Optimise: Increase belt reliability and optimise lifetime
Visi Belt
VISI Belt Material Side Arrow pointing right

VISI Belt MS monitoring module – for monitoring the material side of the belt

The MS monitoring module analyses the cross-directional profile of the belt based on real-time optical 3D surface scanning. It detects belt thickness, wear, misalignment, edge wear, rips, holes, defects, damages and unwanted objects.  

Visi Belt

Straight measuring Beam. Installed close to the head- or tail pulley or in another stable position.

  • Creates defect map for the entire length of the belt and makes a detailed fault analysis. Faults are classified according to the severity of the fault.
  • Can be connect to the customer´s control system for fault information data.
  • Sends the defect map to cloud/customer servers for advanced analysis and visualisation.
Visi Belt
VISI Belt Clean Side Arrow pointing right

VISI Belt CS (Clean Side)

VISI Belt CS is designed for the conveyor belt clean side condition monitoring.

Visi Belt
  • Detects with 3D surface scanning the damages that pierce the conveyor belt and detects holes, rips and objects that have penetrated the belt  
  • Stops the damaged belt by sending a signal to the control system.  
  • Curved measuring beam. Installed on the bottom of the top belt between conveyors frames immediately after the feed chute
Visi Belt
VISI Belt Computing Unit Arrow pointing right

VISI Belt CU (Computing Unit)

  • Computing unit on site or Virtual Machine at customer premises depending on selection
  • Analyses the profile of the belt surface  
  • Real-Time fault detection  
  • Alarming and stop signal to the automation system
  • Data buffering and transfer data to the VISI Belt portal
Computing unit functions
Computing unit functions
VISI Belt Portal Arrow pointing right

VISI Belt Portal

Will be customised according to customer needs

  • Information about one or several belts
  • Belt profile analytics  
  • Human-labelled fault classifier data
  • Alarms /events
  • Data logging
  • Trending
  • Belt lifetime prediction  
  • Visualisation, dashboard
Visi Belt Portal

Data visualisation

  • A visual view of the belt´s health trend based on the picture and profile measurement data  
  • The trend of the belt thickness (wear) visualised on the full belt area

Predictive analytics

  • A forecast of belt wear in selected areas based on usage measuring statistics
  • Forecast of remaining lifetime
  • Recommendation of the optimal time to fix or change the belt
Visi Belt
VISI Belt conveyer belt service

Get to know other AFRY's machine vision products and solutions

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Marko Jokinen - Product Manager, Machine Vision, Digitalisation and Smart Site

Marko Jokinen

Product Manager, Machine Vision, Digitalisation and Smart Site

Contact Marko Jokinen

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Kalle Ahola - Director, PIDFI Global Projects

Kalle Ahola

Director, PIDFI Global Projects

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