Machinery Safety
The key to a successful and sustainable operation
Machinery Safety equals best-in-class machine performance. It equals fewer risks, an improved and increased output, and a safer operating environment. We call it a win-win scenario. And it’s why safety has been part of AFRY’s DNA for over 125 years.
As the center of excellence at AFRY for the human-technology-organization perspective, we enable our clients to extract the full potential of digitalization while maintaining and enhancing the safety culture.
Our machinery safety team consists of specialists, experts, and EN & ISO developers with a deep understanding of the regulations, directives, and standards that our clients demand. No matter whether the scope of work concerns a single piece of equipment or an entire production line, we consider every directive and advise our clients on all relevant certifications.
At AFRY, our work with machinery safety dates back to 1895. Back then, we performed safety inspections on steam boilers. And since then, our expertise has expanded to include a wide range of industry safety areas.
Given this extensive background, we know how to adapt our approach. We always listen to our clients and shape the safety work to be understandable, manageable and a source of value creation.
The new Machinery Regulation is finally published
There are major changes that will have a significant impact on many manufacturers. They covers risks related to digitalization such as AI and machine learning and paper printouts are no longer mandatory.
Happy anniversary, CE label!
This year, 2023, the CE-mark turns 30 years old and we can thank it for preventing many accidents and making sure that we've a safer future ahead.
Goodbye Machinery Directive
and Hello Machinery Product Regulation!
Driven by the age of smartphones and digitalization there are new requirements coming with the Machinery Product Regulation (MPR). We’re talking about AI, safety connected to AI, new High Risk machinery and some more new requirements.
Is CE marking necessary?
CE marking is mandatory for all products where EU regulation exists. CE marking means that the product has fulfilled essential health and safety requirements and is safe to use.
At AFRY, we assess individual machines as well as plants – both of which require proper review.
Need a CE label?
Subscribe to the CE marking module in AFRY´s cloud based product AFRY Zert RM
A safe collaboration
Our self-developed and quality assured method, based on the knowledge and expertise of more than 125 years, ensure that we create success stories together with our clients.
CE marking
We manage our client’s needs for the entire CE marking process according to the Machinery Directive, including:
- analysis
- risk assessment
- quality assurance
- technical documentation
- training
- software
Also, we offer specialized solutions, such as reviews of existing material.
Igor Bogunic
Manager Safety & EHS
Our offer
Risk assessment
In each step of our risk assessment, we use a quality assured and systematic approach.
Our process includes:
- identification
- assessment
- evolution
- reduction
- final documentation
This method addresses all unforeseen threats and costs.
Safety PLC
For a Programmable Logic Controller (PLC) to be considered a Safety PLC, it must meet a set of rigorous international standards. It can be a long and difficult journey.
At AFRY, however, we guide our clients smoothly through every step.
We certify and verify Safety PLCs and support regarding its implementation. Should the client require programming as well, we partner with our Automation experts in-house.
Pressure Equipment Directive (PED)
At AFRY, we advise clients on the Pressure Equipment Directive (PED) (2014/68/EU). At every stage, our consultants provide substantial guidance. We assess the:
- design
- manufacturing
- conformity
With our experience – regardless if it’s a pressure vessel, pressure accessory, piping, or safety accessory – the machine will reach the market faster.
ATEX
Flammable substances such as gases, mists, vapor, or combustible dust can create a potentially explosive atmosphere in the workplace.
To prevent accidents, our consultants support regarding the ATEX directives (99/92/EC and 2014/34/EU). Moreover, we perform explosion and ignition risk assessments and deliver instructions for maintenance and training.
CE marking
CE marking is obligatory for products where EU specifications exists. It’s also required for products that require an affixed CE mark.
We manage our client’s needs for the entire CE marking process according to the Machinery Directive, including:
- analysis
- risk assessment
- quality assurance
- technical documentation
- training
- software
At AFRY, we assess individual machines as well as plants – both of which require proper review.
Also, we offer specialized solutions, such as reviews of existing material.
How we certify entire production lines
Our quality assured and verified Machinery Safety process, in its entirety, starts with us identifying the relevant directives. After that, we assess the risks. We always conduct in-depth reviews before the product is tested and verified.
Safety also forms a core part of the documentation. Our technical communications team ensure that the manuals conform stylistically as well as legally.
Finally, the client can confidently sign the declaration of conformity, and the CE mark is applied.
STEP 1 – Identification: Identify directives and harmonized standards for the product. 765/2008, article 30.
STEP 2 – Risk Assessment: Verify product-specific requirements. Determine intended use and foreseeable misuse. Evaluate > Eliminate/reduce.
STEP 3 – Notified Body: Review if an independent assessment is required.
STEP 4 – Quality Assurance: Test and verify the compliance for all products.
STEP 5 – Documentation: Compile the Technical Construction File and Information of use. The TCF needs to be available for 10 years.
STEP 6 – CE-marking: Apply the CE-mark on the product and sign the declaration of conformity.
Information and strategy that adds value
Frequently Asked Questions
- Is Machinery Safety required by law?
- Can Machinery Safety reduce costs?
- What industries does AFRY support?
CE marking according to the Machinery Directive, for example, is mandatory for products for which EU directives or regulations exist and for products that require a CE mark affixed.
In some cases, a review may be sufficient.
At AFRY, we support with CE marking and reviews in collaboration with clients.
Machinery Safety is an investment in a future financial security. A safe machine has a higher output and less waste. And, at the same time, it eliminates medical costs, litigations, settlements, and declines in overall productivity.
Moreover, Machinery Safety protects the most valuable asset: the employees.
Our primary focus has been manufacturing and process industries such as Pharma, Food, Pulp and Paper, Construction, High-tech, Mining and Minerals etc. During the past four decades, AFRY has expanded its focus to manage safety in Energy, Infrastructure and digital safety solutions.
Combined Competencies
Interested in our offering? Contact us!
Contact Igor Bogunic
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